Automated welding is a process where a robot performs the welding tasks without a human operator. It can save you a lot of time, energy, and money. It is a reliable, efficient, and cost-effective method of joining two or more metals. Why choose Automated Welding Process? There are six good reasons to choose an automated welding process over a manual operation. In manual welding, a welder manually operates a welding machine, such as an arc welder, as well as manually positions the weld joint. Automatic welding is a process where a robot performs the welding tasks without a human operator. It can save you a lot of time, energy, and money. It is a reliable, efficient, and cost-effective method of joining two or more metals. Here are six good reasons to choose the automated welding process over manual welding:
Automated welding processes can speed up production. For example, some arc welding processes can cut the production time by as much as 80 percent. Automated welding processes can also increase the productivity of each employee. If you’re running a small shop, you can increase the number of projects that you can complete each day. You might have to work harder to produce more in less time. But if you have the right welding process, you can earn more money in less time.
With automatic welding processes, you can produce pieces with tighter tolerances. You can also produce parts with more precise dimensions. Precise dimensional tolerances are required in the aerospace, medical, nuclear, and other industries. In addition to increasing productivity and saving time, automated welding processes can improve the quality of your product. In manual welding, a welder manually operates a welding machine, such as an arc welder, as well as manually positions the weld joint. This method is prone to human error. With automated welding processes, the robot does everything for you. You just need to tell it what to weld.
Robotic welding movements are precise and consistent. This ensures uniform welds that are also thin and clean. Uniformity is important in different industries where welded joints are used as structural members. In these industries, welded joints must be uniform for the joints to function properly. Automated welding processes are used in creating uniform welded joints. This process ensures that the welded joint is completely stripped, i.e. all the oxide layers that are attached to the base metal are removed.
Robotic welding processes are used in situations where you need to weld complex shapes. Robotic welding eliminates the need for messy, dangerous, and expensive human welders. Welding robots can weld complex shapes and weld to specific dimensions. They can weld objects that are difficult to access, too. Welding robots can work in confined spaces, high above a floor, or in hazardous environments such as on a roof.
Less joint heat-up
Welding robots use a technology that helps in reducing the heat-up of joints. With automated welding processes, the welding robots are programmed to reach the weld joint at optimum speed. They also have sensors that determine the exact position of the weld joint. This helps in reducing the heat-up of the joint. It also helps in creating clean welds.
Longer service life
Welding robots are programmed to create clean welds. They can also control the spatter produced during welding. When welded joints are created with clean welds, joints have a longer service life. Clean welds also produce less joint spatter. Thus, they produce a longer service life.